Motor and starter faults
Overloads that trip on start but hold when warm, contactors that chatter or weld, burnt coils, loose line-side terminations and single-phasing from a blown fuse. We meter the motor, the starter and the supply rather than guessing at which one failed. More detail on motors, motor controls and VFDs.
VFD fault diagnosis and drive service
Overcurrent, ground-fault, overvoltage and undervoltage trips, drives that fault only under load, cooked cooling fans and failed line reactors. We read the fault log, check DC bus and input phases, and look at what the drive is being asked to do before condemning it.
Machine and equipment wiring
Power feeds, disconnects, control wiring and reconnection for machines coming in, moving across the floor or being brought back into service. See equipment and machine wiring for how that work is scoped.
Distribution and equipment power
Three-phase feeders, subpanels, breakers, fused disconnects and transformers sized for what the machine actually draws. Panel schedules get corrected while we are in there, because nobody wants to be guessing at breakers during a breakdown. See panels and equipment power.
Control circuits and panels
Start/stop stations, interlocks, relays, timers, limit switches, e-stop strings, pilot devices and 24 V control supplies. Wiring, repair and modification of control panels — see electrical controls.
High-bay and shop lighting
Machine-shop and wash-bay high-bay LED, failed drivers, lighting circuits that drop out in sections, and layouts that leave shadows over the work. Covered on the commercial lighting page.
Intermittent and hard-to-find faults
The ones that only happen on the night shift, or after a wash-down, or when a second machine starts. These take method and time, not parts. See electrical troubleshooting.
Infrastructure and rough-in
Conduit, cable tray runs, exhaust-fan wiring, receptacles and welder circuits added to existing buildings. Straight, supported, bonded and labelled so the next person can follow it.
Maintenance and planned shutdowns
Tightening and thermal checks on distribution, cleaning drive heat sinks, replacing tired contactors before they let go, and correcting the deferred items that have been on the list for two years. Booked around your production schedule.